UV CEILING, ROOM AND 
LINE EQUIPMENT

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MAJOR SERIES

  The Major UVC units are designed for airborne disinfection and product protection in commercial and industrial applications. The units can be mounted flush on the ceiling or suspended with a chain. One particular area where the Majors are quite useful is walk- in refrigerators and holding rooms. Majors are installed in refrigerators to irradiate, directly, as much of the air in the room as possible. Lamps located on the ceiling will usually provide uniform overall irradiation and, at the same time, protect personnel from high intensities of ultraviolet at eye level and reduce the possibility of lamp breakage. Where ceilings are higher than 12 feet and meat rails are used, it is recommended that the lamps be located between and approximately one foot above the rails. The cold cathode lamp is recommended for refrigerator applications.
 The ultraviolet lamps will reduce mold spores and bacteria in the room and thus aid
in preserving meat and other food products. Ultraviolet rays that directly irradiate meat surfaces will reduce contamination.


Another popular application for the Major is in food processing. In most manufacturing
processes, conveyors move product from one station to another. Depending on the length of the runs between stations can determine how sanitary the product will remain before packaging. Other factors, such as quality control and indoor environment also determines how long a product will retain freshness after packaging. Direct irradiation is ideal for conveyor lines to effectively remove unwanted bacteria. There is no such thing as a germ free manufacturing facility, but with  Majors installed, shelf life can be extended. Use of Major UV fixtures is a definite enhancement of sanitary quality control. Proper design and placement are an important feature of such systems.

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FG 7436 Major



Contact Fuller for a design to suit your needs.


CEILING FIXTURES 
The Sani- Lite Series FG 1043RC4, disguised as a ceiling tile, quietly perform their duties. Drawing in air, sending it across the UV lamps, and out again is the premise of this popular and effective unit. The size is 4' by 2'. Also available is a 2' by 2' model, known as the FG 10T5RC4.

The FG 1043RC4 is supplied with a hinged door to allow easy access to the lamps and filters for ease in replacement and maintenance. A safety switch de- activates the lamps when the door is lowered.

Four high output germicidal lamps power the FG 1043RC4, as well as a Transflow blower rated at 250 CFM. Also included is a particulate pre- filter(5 micron), and Solar Brite, a highly reflective material which enhances UV capability.

Can be supplied in a 120 V. or 220 V. Standard power supply is provided. Lightweight, easy to install, and warranted for one year, exclusive of lamps. 

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IDEAL IN OFFICE SETTINGS, BREAK AND SMOKING ROOMS.

  

PACKAGING LINE EQUIPMENT 

 Beverages and similar fluids are commonly packaged in bottles, cans or cartons for easy distribution to consumers. Such containers are commonly delivered empty along a conveyor line to a device which affixes a cap, crown, crimp or other closing device to the container. While it is highly desirable that these containers be sterile at the time they reach the filling device, such sterility is commonly lacking.

 In the case of reusable bottles, which are washed between uses, most often they are washed in hot caustic solutions which cleanse and sterilize the containers. However, the caustic solution must be rinsed from the bottles, and the water used for this purpose may be of potable quality but not necessarily sterile. The rinsing water can contain living micro organisms, which can spoil the liquid in the container. Beer, milk, vegetable and fruit juices all contain nutrients capable of supporting microbial growth under such non sterile conditions. 

 New bottles or containers are seldom subjected to effective sterilizing conditions immediately prior to filling. Wile glass and synthetic plastic bottles are formed from hot melts, which would insure sterility at the instant they leave the mold, from that point they are subjected to annealing and/ or cooling currents and are conveyed through possibly dusty areas. Then, they are packed into shipping containers and subsequently shipped under conditions that are substantially less than sterile.

 Metal cans are formed in equipment which must be lubricated with coolants notorious for their high bacteria counts. This coolant is re- used and flushed away in a stream of water. While the rinse water is often sterile, it has no residual sterilizing effect on any bacteria present in the package.

 Paper cartons and other similar containers are similarly lacking in the inherent sterility often required in the quality packaging of most beverages or other product fill.

 

  Typical areas where UVC is used in the packaging process:

  • Confectionaries
  • Beverage Facilities
  • Breweries

 



 

MOBILE ROOM STERILIZERS
 FG 2500 and FG2600  The Mobile Room Sterilizers are self contained, UVC irradiators that can be placed just about anywhere. Mounted on four casters, this two or four lamp unit is ideal for room to room disinfection. The lamps on the FG 2500 and FG 2600 are mounted on the exterior of the unit, effecting the rapid deconstruction of micro-organisms suspended in the air and on exposed surfaces in the contaminated area. The FG 2500 model decontaminates a typical 30x 40 hospital room in about 60 minutes, while the FG 2600 requires around 30 minutes.

          The FG 2500 model contains four UVC lamps with a total output of 480 mw/cm squared at a one meter distance. The FG 2600 model contains six high intensity lamps with a total output of 720 mw/cm  squared at a one meter distance. Both models include a sixty minute timer, and an elapsed hour meter to record operating time for lamp replacement. The units are wired for 120 volt, 60 hertz power. Other voltages are available.       

           The Mobile Room Sterilizers are ideal for use in:

  Sterile rooms, nurseries
  Operating Rooms
  Vacated patient rooms with infectious cases
  Autopsy and emergency rooms
  Laboratories for bacteriology, micro-bacteriology, and pathology
  Clinics, examining rooms, waiting rooms
  All areas of infected occupancy

  • Also proven effective for destruction of airborne micro-organisms, bacteria, viruses, fungi, molds - in clean rooms, kennels, animal care facilities, research animal laboratories, plus food, beverage, pharmaceutical and cosmetic processing operations

          Caution should be exercised to ensure that no one is exposed to either model while in operation. Before cleaning or re-lamping, disconnect power to the unit.

 

 FG 2600

  • 6 Lamps

  • Watch Dog Lamp Monitoring System

  • 24 Hour, 15 Minute Interval Timer

  • Locking Swivel Casters

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UPPER AIR DISINFECTION

Aristocrat  The Aristocrat uses germicidal ultraviolet light to disinfect the upper room air. This unit is designed in that all of the ultraviolet energy is above the 6 1/2' level, that is, in the upper air strata of the room. Normal air circulation distributes the disinfected air throughout the room. The air  constantly  moves up and down in random patterns caused by heating, ventilation, and movement of people in the room. Disturbance of  air in this manner allows upper air in the zone to be irradiated by the ultraviolet light. It is displaced downward thus diluting the germ concentration at the lower levels. This protection in the upper air is concentrated in an 8 to 10 degree cone with a maximum peak of 10 degrees above the horizontal. The design is specific to ensure that the UVC  rays are not directly accessible to personnel.

The units are constructed of durable aluminum. They're wall mounted at a height of 6'-6" to 7'-0" above the floor. Customized dimensions available upon request.

 

 

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Fuller Ultraviolet Corporation
9416 Gulfstream Rd.
Frankfort, IL. 60423
Ph. 815-469-3301 Fax 815-469-1438
e-mail fulleruvcorp@mindspring.com