Ultraviolet and Ozone Lamps

For More Lamps and Lamp Related Parts,
go to our General Lamp Catalog (2.98 mb .pdf)

Ultraviolet and Ozone Lamps  

Fuller germicidal lamps in standard designs use Vycor quartz and Corning 9823 glass or equivalent.  On special requests, lamps can be engineered to use ozone-free quartz, Suprasil, or other special glasses.  Germicidal lamps having quartz, Vycor 7912, or Suprasil glass tubes emit various amounts of ozone.  As a matter of interest, lamp bases can be furnished in standard plastic or ozone-resistant ceramic on cold cathode and slimline lamps.  For full product line and description, refer to Fuller Bulletin 77. 

Generally, there are three types of ultraviolet germicidal tubes: namely, the hot cathode germicidal tube, the cold cathode germicidal tube, and the slimline germicidal tube.  They each have their salient points, and selection for a particular design must take into consideration the cognizant factors such as cost, tube life, intensity, temperature factors, environmental conditions, tube size and a host of other design elements. 

Hot Cathode Tubes 

Hot Cathode Tubes have the same electrical characteristics of a standard preheat type fluorescent tube.  They operate on typical preheat (starter type) circuits such as quick or trigger start.  Tungsten filament electrodes located at the ends of the tube are coated with emission material and these electrodes govern tube life.  Tube life is somewhat nebulous because of certain factors.  The number of "on and off" cycles plays a significant role in tube life.  In addition, the tube burning cycle is affected dramatically if operated in cold ambient temperatures such as cooling rooms, refrigerators, etc.  Hot cathode lamps are frequently hard to start at low temperatures. 

Cold Cathode Tubes 

Cold cathode lamps do not have tungsten filaments for electrodes.  Instead, they are fitted with a firm solid cylindrical electrode at each end of the lamp.  No starters are required since the lamp is started by means of high voltage input.  Interestingly enough, the cold cathode tube electrodes rarely wear out.  Thus, tube life is governed by the UVC transmission capability of the tube glass.  (Refer to Section 8 of this bulletin for more information.)  This type tube works excellently in cold atmospheres, and the high voltage starting features virtually assure instant starting even in freezing conditions. 

Slimline Germicidal Tubes

Slimline germicidal tubes have similar electrical characteristics to slimline fluorescent lamps.  Like the cold cathode tube, it does not require a starter and uses high voltage for starting.  An interesting feature of this lamp is that it starts cold by the high voltage shock but operates with the electrodes hot.  Tube life is governed by the life of the electrodes.  The most popular of the slimline germicidal tubes is the G36T6 series.  It's possible to operate the G36T6 at four different current levels of 120, 200, 300 or 420 milliamperes.  This allows four different UVC outputs. 

 
ultraviolet_germicidal_lamp_single_pin

 single pin ultraviolet germicidal lamp

 

 

ultraviolet_germicidal_lamp_bi_pin 

 bi pin ultraviolet lamp 

UVC Tube Life

A surprising phenomena occurs when a UVC lamp is lit. The phenomena is that you simply do not know by visual inspection if the lamp is operating satisfactorily.  A number of important factors are involved here:

a.  First, UVC energy is invisible to the naked eye.

b.  Even though a tube may appear to be operating satisfactorily because it maintains a blue visible glow, the ultraviolet emission may be greatly decreased.  The blue visible glow is actually part of the visible spectrum.

c.  Another feature of the tube is that after a significant amount of operating time, the glass can solarize. This solarization prevents the ultraviolet from being emitted through the glass tube. 

Cleaning of Lamps 

Metering of UVC intensity output is, of course, a most practical method to ensure proper output.  One of the major problems with UVC tubes is the possible effect of dust or dirt on the tube. Depending on the environmental conditions, UVC tubes should be cleaned periodically.  This can be accomplished by manually wiping the tube with a commercially available tube cleaner or with a clean cloth dampened with alcohol (or ammonia) and water to maintain maximum ultraviolet output. In liquid irradiation systems, specially designed wiper systems (either manual or automatic) are available. 

The frequency of cleaning will vary with the conditions surrounding the design and environmental conditions. 

The most important consideration is that design dictates and maintenance functions must be very explicit. The importance of removing deposits of foreign materials on tubes cannot be overstated. This type of deposit can appreciably reduce the transmission of the potent UVC rays.UVC tube life has a normal depreciation cycle.  During the first 100 hours of operation, the depreciation is rapid, and as a result, tubes are given an initial 100 hour rating.  Depending on the type of tube, rated life can vary from 9,000 hours to 10,000 hours.

Ultraviolet and Ozone Lamps

Lamp Number Base To Base
Length
Ozone
Generation
Bulb/ Base
Type
Cold Cathode Type
782L10 14.750" Negligible T5 Single Pin
782L20 24.750" Negligible T5 Single Pin
782L30 34.750" Negligible T5Single Pin

Slimline Type
S12T6L 9.875" Negligible T6 Single Pin
S12T6VH 9.875" Very High T6 Single Pin
G10T51/2L 14.750" Negligible T5 Single Pin
G10T51/2VH 14.750" Very High T5 Single Pin
S24T6L 21.8751" Negligible T6 Single Pin
S24T6VH 21.875" Very High T6 Single Pin
G30T6L 27.875" Negligible T6 Single Pin
G36T6L 33.785" Negligible T6 Single Pin
G36T6VH 33.875" Very High T6 Single Pin
G36T6L/4 33.875" Negligible T6 4 Pin
G37T6VH 34.875" Very High T6 Single Pin
G48T6L 45.875" Negligible T6 Single Pin
G48T6VH 45.875" Very High T6 Single Pin
G64T5L 61.875" Negligible T5 Single Pin
G64T5VH 61.875" Very High T5 Single Pin

Hot Cathode Type
G4511 2.125" Negligible S11 Int. Screw
G4T5 5.125" Negligible T5 Min. Bipin
G6T5 8.125" Negligible T5 Min. Bipin
G8T5 11.125" Negligible T5 Min. Bipin
G15T8 17.125" Negligible T8 Med. Bipin
G25T8 1 7.125" Negligible T8 Med. Bipin
G30T8 35.125" Negligible T8 Med. Bipin
GPH105T5VH 4.500" Very High T5 4 Pin
GPH212T5L 8.346" Negligible T5 Min. Bipin
GPH212T5VH/4 8.346" Very High T5 Min. Bipin
GPH287T5L 11.300" Negligible T5 Min. Bipin
GPH287T5U4 11.300" Negligible T5 Four Pin
GPH287T5VH/4 11.300" Very High T5 Four Pin
GPH357T5L/4 14.055" Negligible T5 Four Pin
GPH357T5VH/4 14.055" Very High T5 Four Pin
GPH436T5L 17.165" Negligible T5 Mini Bipin
GPH436T5L/4 17.165" Negligible T5FourPin
GPH436T5VH/4 17.165" Very High T5 Four Pin
GPH783T5L 31.220" Negligible T5 Mini Bipin
GPH851T6L/HOA/4C 33.875" Negligible 19mm-Four Pin
GPH851T6VH/HOA/4C 33.875" Very High 19mm-Four Pin

 

High Output Lamps

 These Lamps are unique in that they provide a high amount of UV intensity compared to industry standard lamps. They are less sensitive to temperature variations and offer minimal intensity loss over a wide range of temperature variances. The following specifications detail one particular lamp.

Base To Base: 1554mm
Arc 1484mm
Bulb Diameter
Glass Type
Coating
15 mm
L (non ozone producing type)
Alumina
Operating Current 1.3 A.
Lamp Voltage 155V.
Lamp Wattage 200W.
UV Output
µ W/cm² @1 meter 500
UVC Watts 65
Rated Life (hrs.) 10,000
% Output @ 10,000 hours 60.00%
Ballast Used for Measurement P.N. T3037


UV output is based on lamps measured after 100 hours of operation under lab conditions. These values are subject to wide variations under application/ field conditions.Other sizes available.

Amalgam Lamps 

Amalgam lamps that deliver up to 3 times the UVC output of standard low pressure UVC lamps, and are designed to operate efficiently at higher operating temperatures than standard and (HO) lamps. They are a cost effective alternative to medium pressure lamps.
Key Features include:

  • Increased UV dosage without increasing size
  • Greater efficiency; fewer lamps
  • Greater stability of UVC output over varying temperatures

 

 
Lamp Type Lamp Wattage Lamp Current Amps Lamp Voltage @ 50/ 60Hz UV Output UVC Watts UV Output @ 1m (mWatts/cm2) Rated Life Hours Lamp Maintenance @9000/hrs
GIA1554T5LCA/4C 200 1.4A 140 62.0 475 9000 65%
GIA1554T6LCA/4C 230 2.0A 115 75.0 575 9000 75%
GIA1554T6LCA/HO/4C 270 2.0A 135 85.0 650 9000 70%
GIA1575T11LCA 270 3.8A 69 92.0 700 9000 75%
GIA1575T11LCA/HO 320 3.8A 85 110.0 850 9000 70%

 

Amalgam Lamps are also available in both Pure Quartz (VH) or Synthetic Quartz (VHS)
Note - UV output is measured at 253.7nm at 100 hours under laboratory conditions. Output may vary under actual operating conditions.

 

Protective Lamp Jackets

Germicidal UVC lamps must be fabricated from specialized quartz rather than ordinary glass, due to ultraviolet radiation (2537 angstroms) not being able to pass through most substances. Among the few that can be penetrated are quartz, from which all UVC lamps are composed, and certain plastics, such as Teflon.

Teflon can be extruded to form flexible non- seamed tubing of less than 1mm thickness and the inside diameter can be tailored to fit most UVC lamps (Slimline, cold cathode, and GPH preheat).

Such a sleeve will:
1. Contain the pieces in case of lamp breakage
2. Allow 90- 95% of the UVC germicidal energy to go through
3. Be resistant to lamp operating temperatures
4. Remain flexible and easy to clean

Available in different lengths to fit all UVC lamps, Fuller Teflon Sleeves have a Part No. of 6005/ Lamp P. N. 
 


 
lit_UV_lamps

 illumuminated lamps with jackets attached and
Solar Brite material in trough